Best Practices for Shipping High-Value Medical Devices
Tuesday, December 9, 2025
General
Key takeaways
MRI machines, CT scanners, and diagnostic equipment require specialized handling to prevent damage from shock, vibration, and environmental exposure
Comprehensive project management must address last-mile delivery, rigging services, installation coordination, and packaging disposal
FDA registration, proper labeling, and accurate documentation prevent costly customs delays and regulatory violations
Real-time GPS tracking and temperature monitoring enable immediate intervention when transit issues occur
Experienced logistics providers with air-ride trucks and medical equipment expertise significantly reduce transport risk
Protect Sensitive Diagnostic Equipment During Transport
Securing and safely transporting high-value medical equipment matters critically for healthcare providers and device manufacturers. Maintaining equipment integrity from the production facility through the final destination requires careful planning and execution. Research shows that approximately 10% of packages arrive damaged during transit, creating significant financial and operational consequences for medical device shipments.
MRI machines, CT scanners, and X-ray systems carry price tags reaching millions of dollars. These sophisticated devices demonstrate extreme sensitivity to movement and sudden environmental changes. The equipment demands controlled temperatures, stable movement patterns, and protection from dust, moisture, and physical shock throughout the shipping process.
Comprehensive Project Management Requirements
Transporting and installing medical equipment requires meticulous project management covering multiple coordination points. Last-mile delivery to hospitals or clinical facilities presents unique challenges, particularly for locations lacking proper dock equipment. Rigging services become essential when moving oversized diagnostic imaging systems through standard doorways and corridors.
Final installation coordination must account for equipment calibration, power requirements, and integration with existing hospital systems. Many sensitive devices require recalibration after transport due to vibration exposure. Reusable crates with link locks and ramps eliminate the expense of constructing secondary packaging for trial equipment returns.
Select Experienced Medical Equipment Logistics Partners
Your logistics provider should possess specialized experience handling medical devices and maintaining compliance with healthcare shipping regulations. Air-ride suspension trucks minimize vibration and shock during ground transport. Proven track records managing high-value medical items indicate the provider understands equipment sensitivity and regulatory requirements.
Verify the carrier maintains proper insurance coverage, employs trained personnel in delicate equipment handling, and provides comprehensive tracking systems. Missing or incorrect documentation ranks as the number one cause of shipment delays at customs.
Does the Equipment Contain Hazardous Materials?
Some medical equipment contains hazardous materials requiring special handling and documentation. Devices with lithium batteries, radioactive isotopes for diagnostic imaging, or other dangerous goods must comply with International Air Transport Association regulations.
Notify your carrier about any hazardous materials included in your shipment. Precautions must be taken to ensure safe transport, including proper labelling. Refer to our Guide to Shipping Hazardous Materials.
Packing & Crating
Proper packaging is essential to protect the equipment during transit. This includes using shock-absorbing materials, secure crating, and moisture barriers. The packaging should also be clearly labelled with handling instructions and the nature of the equipment.
Tracking Your Shipment
GPS tracking and real-time monitoring systems allow for constant visibility of the equipment's location and condition. These systems can alert transporters to any issues during transit, such as significant temperature fluctuations or undue movements, enabling quick remedial action.
Shipping Insurance and Liability Coverage
Insurance protection guards against financial loss from damage, theft, or disappearance during transport. Healthcare organizations face average annual losses exceeding $1 million due to mishandled medical equipment and specimens. Coverage should reflect the actual costs.
Review policy terms carefully to ensure coverage meets your specific equipment value and transport requirements. Confirm the insurance provider understands medical device shipment complexities.
Trained Personnel and Security Measures
The personnel involved in the transportation process should be well-trained in handling delicate medical equipment. Security measures must also be in place to protect against theft or tampering.
Plan for Contingencies
Things sometimes go differently than planned. A well-thought-out contingency plan should be in place in case of unforeseen circumstances, such as vehicle breakdowns or severe weather conditions. This might include having backup transportation options and predefined alternative routes when time is of the essence.
Compliance with Legal and International Regulations
It's essential to comply with all legal requirements, particularly customs and import/export regulations. You should consult with your logistics provider and ensure that all documentation requirements for smooth customs clearance have been appropriately vetted prior to shipping to avoid customs delays. Work with your logistics provider to carefully review all the requirements of the country to which you are shipping.
Choose Mercury for reliable, expert handling of sensitive medical devices, ensuring their integrity from start to finish.




