Consumables Shipping

If a box of consumables arrives late, frozen, or contaminated, an entire production run—or a patient result—can be lost. That’s why consumables deserve the same white-glove treatment Mercury already brings to finished medical devices and laboratory equipment.

Medical Device

Shipping Consumables for Medical-Device & Biopharma Companies

Why Consumables Need Their Own Logistics Plan

Single-use cartridges, reagent kits, 96- and 384-well assay plates, calibration standards, and other disposable components are the lifeblood of modern instruments. If a box of consumables arrives late, frozen, or contaminated, an entire production run—or a patient result—can be lost. That’s why consumables deserve the same white-glove treatment Mercury already brings to finished medical devices and laboratory equipment.

What Counts as a “Consumable”?

  • Multiplexed assay plates compatible with SBS footprints

  • Pre-filled reagent cassettes for point-of-care analyzers

  • Lateral-flow strips and microfluidic chips

  • Sterile tubing sets and single-use sensors for bioprocessing

  • Calibration and QC standards

These items are optimized for performance, not durability, so they demand tight environmental control from factory to bench.

Key Shipping Challenges

  1. Temperature sensitivity – Many buffers, antibodies, and polymers degrade outside 2 – 8 °C or −20 °C windows.

  2. Sterility & particulate control – Packaging must maintain ISO-class cleanliness and withstand dry-ice or gel-pack condensation.

  3. Hazard-adjacent status – Alcohol-based washes, corrosives, or dry-ice (UN 1845) bring DOT, IATA, and UN regulations into play.

  4. Shelf-life pressure – Consumables often have 6- to 12-month expiry dates; every day in transit matters.

Navigating the Regulatory Landscape

Domestic moves must satisfy DOT, OSHA, and EPA rules, while international shipments add IATA Dangerous Goods and UN Model Regulations. Consumables that interact with patients or diagnostics may also be treated as FDA-regulated “devices in kit form,” triggering additional customs scrutiny. Mercury’s compliance experts classify, permit, and document shipments correctly the first time so your product clears without delay.

Packaging & Monitoring Best Practices

  • Validated, leak-proof primary containers with absorbent wrap for liquids

  • Phase-change material or dry-ice configurations matched to the consumable’s thermal profile

  • Shock & tilt indicators to surface rough handling events

  • Real-time temperature and GPS devices for high-value or clinical-trial lots

Mercury’s Consumable-Shipping Solution

Your Need

Mercury Advantage

Rapid resupply—even last-minute

Same-day courier, Next Flight Out, and express-carrier integrations

Tight thermal control

Flexible cold-chain options from gel packs to active containers

Global distribution at scale

Domestic & international air-freight, LTL/FTL, and white-glove services managed by a dedicated rep

Inventory overflow or kitting

GMP-compliant warehousing with month-to-month terms

End-to-end visibility

Online portal plus proactive exception resolution by real people

From our blog

From our blog